Well... NOT ANYMORE!!! I finally got around to installing the ductwork so I can now use the vent.
Step 1: Drill a small pilot hole all the way through your wall. For this you'll need a very long drill bit - about a 12" x 1/4" bit is what I have. Determine the center of your duct on the inside of your cabinet and then proceed to drill a hole all the way through your wall. I know, it's a little unnerving. Make sure you hold the drill perfectly perpendicular to the wall otherwise the hole you cut on the outside will not line up properly with the hole you cut on the inside.
Step 2: Cut the siding. Measure out from your pilot hole equal distances on all four sides, taking into account your vent size, plus any trim pieces you want to add.
I got lucky and set my circular saw depth perfectly on the first try (3/4"). It cut all the way through the siding, but left the tar paper untouched underneath.
Step 3: Cut a hole through the exterior sheathing. Make sure it is a little bigger than the duct you will be stuffing through it. I used a combination of a jigsaw, sawzall, and a keyhole saw to get it done. Don't forget to make sure there are no electrical wires or plumbing running through the space BEFORE you start cutting.
Step 4: Cut a hole through the back of your cabinet and the interior wall. Use the same method as you did on the exterior. If you took your time, measured right, and are an expert with the saw, your holes will line up perfectly and will be about 1/4" bigger than the duct. If you are like me, it will be a jagged mess that needs trimming until you can force the ductwork through without too much bending and warping.
Step 5: Install the vent and trim pieces. My vent has a round duct that you stick through the hole you cut, and a square flange that gets nailed into the exterior sheathing. I then use some brick moulding to surround it. All gaps were caulked to keep the water out.Step 6: Install the ductwork and caulk the hell out of it!
You made it look easy!
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